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PCE
Home
About
Services
  • Process Design
  • Modeling & Simulation
  • Operator Training (OTS)
  • Process Control
  • Optimization
  • Energy Management
CONTACT US
RESOURCES
More
  • Home
  • About
  • Services
    • Process Design
    • Modeling & Simulation
    • Operator Training (OTS)
    • Process Control
    • Optimization
    • Energy Management
  • CONTACT US
  • RESOURCES
  • Home
  • About
  • Services
    • Process Design
    • Modeling & Simulation
    • Operator Training (OTS)
    • Process Control
    • Optimization
    • Energy Management
  • CONTACT US
  • RESOURCES

Process Modeling & Simulation

 Process Modeling & Simulation Expertise

Looking for expert support in process modeling, dynamic simulations, or full-scale modeling solutions? PCE is your trusted partner.


Tailored Simulation Support


We offer flexible, high-quality simulation solutions customized to your needs:


  • On-Demand      Assistance – Hourly support for specific modeling tasks.
  • Turnkey      Solutions – Fully developed, ready-to-use process models.


We create digital representations of real-world processes, enabling engineers to analyze, optimize, and predict system behavior. Using advanced software combining first principle, machine learning and/or AI models, teams can assess different scenarios, identify inefficiencies, and make data-driven decisions for process improvement. 


Turnkey Simulations


While we empower clients to develop in-house modeling expertise, some projects require specialized skills. PCE delivers ready-to-use simulations, ensuring seamless study, analysis, and implementation.


We provide an integrated platform for engineers and operators, enabling innovation across the entire process lifecycle—from design and simulation to training and operations. Our digital twin technology allows users to explore all aspects of a potential design while assessing its impact on sustainability, feasibility, and profitability.


Key Benefits


✔ Increased Efficiency – Detects bottlenecks and optimizes workflows.

  • Reduction      in engineering hours
  • Faster      project implementation

✔ Cost Savings – Minimizes reliance on physical prototypes and trial-and-error testing.

✔ Risk Reduction – Identifies potential hazards and enhances safety measures.

✔ Enhanced Process Performance – Evaluates alternative scenarios and configurations for improved design.


Core Steps


  1. Data      Collection – Gather process data, equipment specifications, and      operating conditions.
  2. Model      Development – Create detailed simulations tailored to specific process      needs.
  3. Validation      & Calibration – Ensure accuracy through rigorous testing and      adjustments.
  4. Simulation      & Analysis – Evaluate process performance, efficiency, and key      metrics.
  5. Reporting      & Recommendations – Provide actionable insights for process      optimization.


Process Simulation & Modeling enables smarter decision-making, cost reductions, and enhanced operational performance. 


Why Choose PCE?


With over 80 years of combined experience, our team specializes in solving complex simulation challenges with accurate, reliable, and high-performance modeling solutions.


We develop and utilize custom process models for: 


✔ Advanced Chemical Processes 

✔ Hydrogen production including electrolysis (Alkaline & PEM).

✔ Gas Processing & Cryogenic Plants – Optimizing efficiency and performance. 

✔ LNG & Hydrogen Liquefaction – Designing and modeling next-generation liquefaction technologies.

 ✔ Renewable Energy & RNG Facilities – Supporting the transition to sustainable energy solutions.

✔ Decarbonization Strategies – Developing cutting-edge process optimization for carbon reduction.

✔ Process Utilities & Flare Networks – Ensuring operational reliability and compliance.


At PCE, we bring hands-on expertise in process design, operation, and optimization, helping clients navigate the evolving landscape of process industries. Whether you're optimizing existing systems or developing next-generation technologies, our team delivers data-driven, high-impact solutions that drive efficiency and profitability.

Learn More

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