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PCE
Home
About
Services
  • Process Design
  • Modeling & Simulation
  • Operator Training (OTS)
  • Process Control
  • Optimization
  • Energy Management
CONTACT US
RESOURCES
More
  • Home
  • About
  • Services
    • Process Design
    • Modeling & Simulation
    • Operator Training (OTS)
    • Process Control
    • Optimization
    • Energy Management
  • CONTACT US
  • RESOURCES
  • Home
  • About
  • Services
    • Process Design
    • Modeling & Simulation
    • Operator Training (OTS)
    • Process Control
    • Optimization
    • Energy Management
  • CONTACT US
  • RESOURCES

Operator Training System (OTS)

  

Enhancing Operator Performance & Safety with OTS

The Challenge:


Starting up new processing facilities unfamiliar to the operations team or the loss of critical process knowledge due to staff turnover increases the risk of inefficiencies and potential disasters. Studies show that the majority of plant accidents are linked to human factors such as experience gaps, cognitive biases, and decision-making errors. Without effective knowledge transfer and continuous training, inexperienced operators may struggle to maintain safe and efficient operations. To ensure operational excellence, ongoing training is essential—not only for new operators but also for experienced personnel who need to refine their skills and stay prepared for critical situations.


The Solution: Operator Training System (OTS)


Our Operator Training System (OTS) provides a virtual plant environment, allowing operators to train before plant start-up and throughout the facility’s lifecycle. Designed for both new and experienced personnel, OTS enables hands-on training in a risk-free, offline setting, eliminating real-world plant disruptions.


Key Training Scenarios Include:


  • Start-up & Shut-down Procedures
  • Load & Product Changes
  • Critical Process Situations
  • Control Strategy Validation


With trainer-defined scenarios that can be repeated as needed, OTS ensures that operators gain confidence and expertise without impacting live operations.


PCE OTS Solution


We deliver customized, high-fidelity training solutions designed to enhance workforce competency and operational efficiency. With extensive experience across Oil & Gas, Refining, Petrochemicals, Chemicals, and Hydrogen facilities, we provide industry-specific, scalable training systems that prepare operators for real-world challenges.


Key Benefits:


  • Seamless Integration – Our OTS solutions combine dynamic process simulations and seamlessly integrate with emulations for all major control system and PLC vendors.
  • Accelerated Operator Readiness – Faster start-up and improved response to plant upsets.
  • Realistic Process Simulation – High-fidelity models replicate actual plant behaviors.
  • Enhanced Safety & Efficiency – Minimized risks, optimized plant operations. Beyond training, our OTS solutions can be leveraged throughout the plant lifecycle for process optimization, predictive analysis, and control strategy validation, ensuring long-term operational excellence. 
  • Control System Functional Test – A comprehensive testing approach for automation projects, enabling the commissioning of systems, machines, and processes at a virtual level. The simulation platform facilitates realistic testing and validation, reducing risks before deployment. Additionally, it serves as an effective tool for creating immersive training environments for operating personnel, enhancing their readiness and performance. 

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